Keep your CNC machines productive
Together with our automation partner, we modernise, repair and automate CNC lathes, machining centers, grinding machines, boring mills and complete production lines – in Türkiye and abroad.
Siemens Sinumerik CNC retrofit
A well-built older machine tool does not need to be replaced. We replace its outdated control with a current Siemens Sinumerik system, renew drives and motors, and restore the mechanics – at a fraction of the cost of a new machine.
Controls and components
How a retrofit works
Analysis
Electrical and mechanical condition, axis accuracy and repeatability, controls, drives, motors and communication are checked.
Control & drives
The old control is replaced with a Sinumerik system, servo drives are tuned and a new operator panel (HMI) is fitted.
PLC & connectivity
Simatic PLC integration, industrial networks, SCADA for remote monitoring and Industry 4.0 options.
Mechanical renewal
Linear guides, ball screws, spindle, tool changer, hydraulics, pneumatics, cooling and lubrication are renewed where needed.
Software & test run
Modern CNC interface with simulation and graphics, macro cycles, USB / Ethernet data transfer and CAD/CAM link, then a full test run.
A renewed machine instead of a new one
Lower cost
Far less investment than a new machine with similar performance.
Precision
Renewed mechanics and drives for accurate, repeatable parts.
Reliability
Current hardware and software mean fewer breakdowns.
Industry 4.0
Network connection, remote monitoring and data collection.
Simotion motion control applications
For machine builders and for the automotive and packaging industries, we develop motion control solutions on Siemens Simotion, programmed and commissioned with Simotion SCOUT.
PLC-controlled automation
Custom automation with Siemens Simatic for reliable, efficient and flexible production lines: PLC selection, programming in TIA Portal and STEP 7, operator panels, and remote or on-site support.
PLC families
S7-1200
Compact and cost-effective for small and medium-sized machines.
S7-1500
High performance, fast I/O and advanced communication for large projects.
ET 200SP
Modular, expandable distributed I/O.
LOGO! 8
Simple control for small automation tasks.
Application areas
Machine automation
CNC machines, robots and production lines, with Sinamics S120, V90 and G120 drives for positioning and synchronisation.
Process automation
Chemical, food, pharmaceutical and energy plants: PID control of flow, temperature and pressure, with SCADA monitoring.
Energy management
Automatic load management, consumption optimisation, power analysis and compensation.
Industry 4.0
Profinet, Profibus, Modbus TCP/IP, OPC UA and MQTT, central data collection and ERP / MES integration.
Programming in LAD, FBD and SCL · alarm management and remote diagnostics · testing with a digital twin before start-up
CNC and PLC service, technical support
Fast diagnosis and repair for Siemens Sinumerik controls and general CNC maintenance for other machines, to keep downtime as short as possible.
Siemens CNC
Sinumerik 808D, 828D and 840D sl · Sinamics S120, V90 and G120 drives · PLC-to-CNC communication faults · axis calibration and backlash adjustment · data backup, parameters and system recovery.
Mechanical
Lubrication and wear checks on slideways, ball screws and linear bearings · spindle and tool changer maintenance · pneumatic and hydraulic components.
Electrical & electronic
Panels and wiring · HMI and screen faults · I/O modules, drives and power supplies · RS232, Profibus, Profinet, Ethernet and USB connection problems.
Fault diagnosis & repair
Error code analysis, servo and axis tests, board and module checks, spare parts and testing after repair.
Periodic maintenance
Maintenance plans tailored to your machines: lubrication, electrical connections, motors, drives and inverters, data backup and software updates.
Emergency & remote support
On-site intervention when needed, remote error analysis, online parameter adjustment and fast spare parts supply.
Electrical cabinet manufacturing and assembly
Custom electrical cabinets for machines, automation systems and energy distribution, built with Siemens components – from design to commissioning.
Motor control centers (MCC)
Motor protection and drives, contactors, thermal relays and soft starters.
PLC & automation panels
For S7-1200 and S7-1500, with HMI, SCADA and remote monitoring.
Distribution & compensation
Low and medium voltage distribution, reactive power compensation and energy monitoring.
Machine control panels
For CNC machines, robots and production lines, with Sinamics S120, V90 and G120 drives.
Design · component selection · manufacturing to ISO 9001 · function and safety tests · documentation and commissioning
Also from Pyramid Mühendislik
Inspection & condition report
On-site check of condition, geometry and accuracy before you buy or after a repair, with a written report, photos and video.
Relocation & installation
Dismantling, transport, reinstallation, levelling and commissioning of single machines or complete production lines.
Projects completed with our partner
Forestline 5-axis (3+2) gantry milling machine
Sinumerik 828D · Sinamics S120 · 1FK7 servo motorsThe control system of this 5-axis gantry milling machine (three linear and two rotary axes for multi-face machining) was renewed with a Siemens Sinumerik 828D.
Schaudt eccentric cam grinding machine
Siemens Sinumerik CNC retrofitControl retrofit of a cam grinding machine with a new Siemens Sinumerik control and operator panel.
Rais vertical lathe
Sinumerik 808D Turning · 1FL6 servo motorsThe vertical lathe was modernised with a Sinumerik 808D Turning control, and its servo axes were fitted with 1FL6 motors.
Minganti twin-channel lathe
Sinumerik 840D sl · Simoreg DC Master · 1FK7Retrofit with Sinumerik 840D sl: the existing DC chuck motors were kept and driven by a new Simoreg DC Master, the servo axes run on 1FK7 motors, and the electrical cabinet was adapted before commissioning.
Skoda horizontal boring mill
Siemens CNC retrofitCNC control retrofit of a Skoda boring mill with Siemens components and a new operator panel.
Niles-Simmons N31-NW cam milling machine
Sinumerik 840D sl · Sinamics S120Retrofit with a Siemens Sinumerik 840D sl control and Sinamics S120 drives. The base plate of the electrical cabinet was replaced and the cabinet was rebuilt with Siemens switchgear.
Need a retrofit or service?
Send us the machine brand, model and control type. We reply with a suitable solution and an offer.
34087 Fatih – İstanbul / Türkiye
export@pyramidmuhendislik.com
www.pyramidmuhendislik.com